All-Scenario Integrated Palletizing & Loading Solution

In powder industries such as cement, chemicals, and grain, palletizing demands in warehousing and shipping links have long been plagued by core pain points of scenario segmentation and poor adaptability. Traditional high-level palletizers can only complete fixed-point warehousing stacking, and cannot adapt to the dynamic palletizing needs in truck carriages; conventional loading machines can hardly meet the precision requirements of standardized warehousing palletizing. As a result, enterprises have to face the industry dilemma of disconnected data, broken processes, and continuous efficiency loss between the two sets of systems.

Gachn Group's in-cargo intelligent loading machine fully connects the whole link of fixed-point warehousing palletizing and in-vehicle loading & palletizing with all-scenario intelligent palletizing technology, completely breaking the scenario barriers of traditional equipment. Equipped with an AI adaptive palletizing database, the equipment supports multiple customized solutions such as horizontal bag stacking, vertical bag stacking and mixed stacking, with a palletizing accuracy error ≤ ±5mm in fixed-point palletizing mode, which perfectly adapts to packaged materials of different specifications from 300mm to 1200mm.

In the in-vehicle palletizing & loading mode, the equipment completes 3D carriage modeling within 50 seconds through 3D radar scanning, adapts to all types of vehicles with a length of 0.7-17.5 meters, and achieves a maximum carriage space utilization rate of 95%. The stable palletizing and loading speed reaches 95-120 tons per hour, and the whole process efficiency is increased by 300% compared with the traditional "high-level palletizer + manual loading" mode.

To meet the environmental protection and durability requirements of the powder industry, the equipment adopts a 40-60cm low-position bag dropping design, matched with a special pulse dust collection system. It keeps the dust concentration in the operating environment stably below 0.5 mg/m³, and the bag breakage rate lower than 0.1%, reducing annual material loss by more than 100,000 yuan. The core components are all selected from international first-tier brands such as Schneider and Panasonic, and the whole machine has a Mean Time Between Failures (MTBF) of more than 8000 hours, realizing 7×24 hours continuous and stable operation.

Up to now, the equipment has served more than 300 enterprises in the powder industry, provides standardized intelligent solutions for multi-scenario palletizing and loading demands, and has become the core equipment for the intelligent upgrading of warehousing and logistics in the industry.